ANDRITZ Automation & Digitalization
ANDRITZ APC - Advanced Process Control
Remove bottlenecks, increase energy efficiency, produce higher quality products more consistently, and lower production costs.
Advanced Process Control (APC) is an enhancement of the basic process control aimed at delivering value to our customers in terms of throughput, quality, and cost. APCs utilize various technologies to optimize the process in response to business drivers with minimum resources without compromising throughput, quality, and cost targets.
The ANDRITZ APC supervisory process management system autonomously optimizes the process area based on cost/value. APC is an automated “expert operator” that works to fully optimize a process. The expert operator in APC is always fully attentive, never distracted, and achieves optimum conditions for the plant. It can be implemented to determine the best setpoints so that the process can operate at maximum efficiency.
Solutions for pulp mills
Enhance industrial operations with ANDRITZ APC
Control optimization with ANDRITZ APC (Advanced Process Control). “It works reliably – better than our best operator” is how APC multivariable, predictive, and adaptive controller is described by many mills.
The APC supervisory process management system autonomously optimizes the process area based on cost/value. APC is an automated “expert operator” that works to fully optimize a process.
Key characteristics:
- ANDRITZ Knowhow built into ANDRITZ Plant Control Advanced Process Control Libraries
- Efficient and consistent deployment of controls
- Embedded documentation of control functions
- Available for final Customers’ deployment via a low-code
Measurable value to customers
At ANDRITZ Pulp and Paper, digitalization is all about measurable results. ANDRITZ APC delivers tangible improvements across key performance areas, helping plants operate more efficiently, reliably, and profitably.
What you can achieve:
Up to 10% cost reduction
Up to 40% quality losses reduction
Up to 2% mill availability increase
Up to 10% productivity increase
Up to 30% operator actions reduction
Up to 3% reduction in emissions
Up to 3% reduction in water usage
Up to 3% increase energy efficiency
These improvements are driven by multivariable, predictive, and adaptive control strategies acting as an automated expert operator, alongside continuous collaboration between ANDRITZ experts and the mill's teams. All of this aims to autonomously optimize process setpoints, minimize the impact of disturbances, and maximize throughput, consistent product quality, and cost efficiency across the pulp mill.